Heat Transfer & Thermal

Thermal Stress

Definition

Stress that develops in a material when thermal expansion or contraction is constrained. Calculated as σ = E × α × ΔT, where E is elastic modulus, α is CTE, and ΔT is temperature change. Can cause yielding or buckling.

Practical Note

A fully constrained steel member with ΔT = 100°C develops stress ≈ 240 MPa (near yield). Piping systems use expansion loops, bellows, or slip joints to relieve thermal stress.

Related Calculators

Related Terms