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Mechanical Engineering Glossary

Key terms and definitions for mechanical engineering.12 terms to help you understand our calculators.

Gear Ratio
The ratio of the number of teeth on the driven gear to the driver gear. Determines the mechanical advantage and speed reduction in a gear train.
Mechanical Efficiency
The ratio of output power to input power, expressed as a percentage. Accounts for energy losses due to friction, heat, and other factors.
Spring Rate (Spring Constant)
The force required to compress or extend a spring by one unit of length. Denoted as k, it is calculated as k = Gd⁴/(8D³n) for helical springs, where G is shear modulus, d is wire diameter, D is mean coil diameter, and n is active coils.
Shear Modulus (Modulus of Rigidity)
A material property that describes its resistance to shear deformation. Denoted as G, it relates shear stress to shear strain in the elastic region. For most metals, G ≈ E/(2(1+ν)) where E is elastic modulus and ν is Poisson's ratio.
Wahl Factor
A stress correction factor for helical springs that accounts for wire curvature and direct shear effects. Calculated as K = (4C-1)/(4C-4) + 0.615/C, where C is the spring index (D/d).
Belt Tension
The tensile force in a belt, consisting of tight side tension (T₁) and slack side tension (T₂). The difference transmits power: P = (T₁ - T₂) × v. Initial tension is set to prevent slip under load.
Pulley Ratio (Speed Ratio)
The ratio of driven pulley diameter to driver pulley diameter, which determines speed change. Speed ratio = D₂/D₁ = N₁/N₂, where larger driven pulleys reduce speed and increase torque.
Belt Length
The total length of belt required for a drive system, calculated as L = 2C + π(D₁+D₂)/2 + (D₂-D₁)²/(4C), where C is center distance and D₁, D₂ are pulley diameters.
Torque
A rotational force that causes or tends to cause rotation, calculated as τ = F × r × sin(θ), where F is force, r is the lever arm length, and θ is the angle between them. Units: N·m, lb-ft, lb-in.
Moment Arm (Lever Arm)
The perpendicular distance from the axis of rotation to the line of action of the force. Effective moment arm = r × sin(θ) when force is not perpendicular to the radial line.
Mass Moment of Inertia (Rotational Inertia)
A measure of an object's resistance to angular acceleration, analogous to mass for linear motion. Depends on mass distribution relative to the rotation axis. Units: kg·m², lb·ft².
Angular Acceleration
The rate of change of angular velocity over time. Related to torque by Newton's second law for rotation: τ = I × α, where τ is torque, I is moment of inertia, and α is angular acceleration. Units: rad/s².