Manufacturing

Allowable Weld Stress

Definition

The maximum stress permitted in a weld, determined by electrode strength and safety factors. Per AWS D1.1, fillet weld allowable shear = 0.30 × electrode tensile strength (Fexx).

Practical Note

E70xx electrodes (70 ksi) give allowable shear of 21 ksi. For fatigue loading, reduce allowable stress based on joint category and stress range.

Related Calculators

Related Terms